Abstract
Dynamic evolution is the most typical feature of a digital twin, making it different from a traditional digital model. Dynamic evolution is also the core technology for building equipment digital twins because it ensures consistency between physical space and virtual space. This paper proposes a dynamic evolution framework for black box equipment digital twins. The framework consists of three main parts: data acquisition and processing, an evolution triggering mechanism and an evolution algorithm. A formal description of the dynamic evolution of a black box digital twin is also given. Furthermore, by synthetically considering the computational accuracy and efficiency, we design an incremental external attention temporal convolution network (IExATCN) model to instantiate the proposed framework. Finally, the significance of digital twin dynamic evolution and the effectiveness of the IExATCN is verified by 3D equipment attitude estimation datasets.
Similar content being viewed by others
References
Aivaliotis, P., Georgoulias, K., & Chryssolouris, G. (2019). The use of digital twin for predictive maintenance in manufacturing. International Journal of Computer Integrated Manufacturing, 32(11), 1067–1080.
Aragón, G., Puri, H., Grass, A., Chala, S., & Beecks, C. (2019). Incremental deep-learning for continuous load prediction in energy management systems. In 2019 IEEE Milan PowerTech (pp. 1–6). IEEE.
Bai, S., Kolter, J.Z., & Koltun, V. (2018). An empirical evaluation of generic convolutional and recurrent networks for sequence modeling. arXiv preprint arXiv:1803.01271.
Blasch, E. P., Darema, F., Ravela, S., & Aved, A. J. (2022). Handbook of dynamic data driven applications systems (Vol. 1). Springer.
Booyse, W., Wilke, D. N., & Heyns, S. (2020). Deep digital twins for detection, diagnostics and prognostics. Mechanical Systems and Signal Processing, 140, 106612–110661225.
Chakraborty, S., & Adhikari, S. (2021). Machine learning based digital twin for dynamical systems with multiple time-scales. Computers & Structures, 243, 106410.
Chao, M. A., Kulkarni, C., Goebel, K., & Fink, O. (2022). Fusing physics-based and deep learning models for prognostics. Reliability Engineering & System Safety, 217, 107961.
Chen, H., Li, L., Shang, C., & Huang, B. (2022). Fault detection for nonlinear dynamic systems with consideration of modeling errors: A data-driven approach. IEEE Transactions on Cybernetics, 1–11.
Chhetri, S. R., & Al Faruque, M. A. (2020). Data-driven modeling of cyber-physical systems using side-channel analysis. Springer.
Duan, J.-G., Ma, T.-Y., Zhang, Q.-L., Liu, Z., & Qin, J.-Y. (2021). Design and application of digital twin system for the blade-rotor test rig. Journal of Intelligent Manufacturing, 1–17.
Ge, C., Zhu, Y., & Di, Y. (2018). Equipment remaining useful life prediction oriented symbiotic simulation driven by real-time degradation data. International Journal of Modeling, Simulation, and Scientific Computing, 9(02), 1850009.
Grieves, M. W. (2019). Virtually intelligent product systems: Digital and physical twins. In Complex systems engineering: Theory and practice (pp. 175–200). AIAA.
Guo, M.-H., Liu, Z.-N., Mu, T.-J., & Hu, S.-M. (2021). Beyond self-attention: External attention using two linear layers for visual tasks. arXiv preprint arXiv:2105.02358.
Kosova, F., Unver, H.O. (2022). A digital twin framework for aircraft hydraulic systems failure detection using machine learning techniques. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science.
Lin, T. Y., Jia, Z., Yang, C., Xiao, Y., Lan, S., Shi, G., Zeng, B., & Li, H. (2021). Evolutionary digital twin: A new approach for intelligent industrial product development. Advanced Engineering Informatics, 47(2), 101209.
Luo, W., Hu, T., Ye, Y., Zhang, C., & Wei, Y. (2020). A hybrid predictive maintenance approach for cnc machine tool driven by digital twin. Robotics and Computer-Integrated Manufacturing, 65, 101974.
Mykoniatis, K., & Harris, G. A. (2021). A digital twin emulator of a modular production system using a data-driven hybrid modeling and simulation approach. Journal of Intelligent Manufacturing, 32(7), 1899–1911.
Narkhede, P., Walambe, R., Poddar, S., & Kotecha, K. (2021). Incremental learning of lstm framework for sensor fusion in attitude estimation. PeerJ Computer Science, 7, 662.
Negri, E., Pandhare, V., Cattaneo, L., Singh, J., Macchi, M., & Lee, J. (2021). Field-synchronized digital twin framework for production scheduling with uncertainty. Journal of Intelligent Manufacturing, 32(4), 1207–1228.
Pang, T. Y., Pelaez Restrepo, J. D., Cheng, C.-T., Yasin, A., Lim, H., & Miletic, M. (2021). Developing a digital twin and digital thread framework for an ‘industry 4.0’ shipyard. Applied Sciences, 11(3), 1097.
Pawar, S., Ahmed, S. E., San, O., & Rasheed, A. (2021). Hybrid analysis and modeling for next generation of digital twins. Journal of Physics: Conference Series, 2018.
Ren, L., Sun, Y., Cui, J., & Zhang, L. (2018). Bearing remaining useful life prediction based on deep autoencoder and deep neural networks. Journal of Manufacturing Systems,48, 71–77.
Ren, Z., Wan, J., & Deng, P. (2022). Machine-learning-driven digital twin for lifecycle management of complex equipment. IEEE Transactions on Emerging Topics in Computing, 10(1), 9–22.
Saha, B., & Goebel, K. (2009). Modeling li-ion battery capacity depletion in a particle filtering framework. Annual Conference of the PHM Society (Vol. 1).
Seo, G.-G., Kim, Y., & Saderla, S. (2019). Kalman-filter based online system identification of fixed-wing aircraft in upset condition. Aerospace Science and Technology, 89, 307–317.
Shafto, M., Conroy, M., Doyle, R., Glaessgen, E., Kemp, C., LeMoigne, J., & Wang, L. (2012). Modeling, simulation, information technology & processing roadmap. National Aeronautics and Space Administration, 32(2012), 1–38.
Song, J. W., Park, Y. I., Hong, J.-J., Kim, S.-G., & Kang, S.-J. (2021). Attention-based bidirectional lstm-cnn model for remaining useful life estimation. In 2021 IEEE international symposium on circuits and systems (ISCAS) (pp. 1–5). IEEE.
Song, Y., Gao, S., Li, Y., Jia, L., Li, Q., & Pang, F. (2020). Distributed attention-based temporal convolutional network for remaining useful life prediction. IEEE Internet of Things Journal, 8(12), 9594–9602.
Wang, K., Tian, E., Liu, J., Wei, L., & Yue, D. (2020). Resilient control of networked control systems under deception attacks: a memory-event-triggered communication scheme. International Journal of Robust and Nonlinear Control, 30(4), 1534–1548.
Wang, L., Liu, Z., Liu, A., & Tao, F. (2021). Artificial intelligence in product lifecycle management. The International Journal of Advanced Manufacturing Technology, 114(3), 771–796.
Wong, P. K., Gao, X. H., Wong, K. I., & Vong, C. M. (2018). Online extreme learning machine based modeling and optimization for point-by-point engine calibration. Neurocomputing, 277, 187–197.
Wright, L., & Davidson, S. (2020). How to tell the difference between a model and a digital twin. Advanced Modeling and Simulation in Engineering Sciences, 7(1), 1–13.
Wunderlich, A., Booth, K., & Santi, E. (2021). Hybrid analytical and data-driven modeling techniques for digital twin applications. In 2021 IEEE Electric Ship Technologies Symposium (ESTS) (pp. 1–7). IEEE.
Xue, Z., Zhang, Y., Cheng, C., & Ma, G. (2020). Remaining useful life prediction of lithium-ion batteries with adaptive unscented kalman filter and optimized support vector regression. Neurocomputing, 376, 95–102.
Yu, Y., Hu, C., Si, X., Zheng, J., & Zhang, J. (2020). Averaged bi-lstm networks for rul prognostics with non-life-cycle labeled dataset. Neurocomputing, 402, 134–147.
Zhang, L., Huang, C., Wang, L., Zhao, E., & Gao, W. (2019). Data-driven modeling and simulation of complex multistation manufacturing process for dimensional variation analysis. International Journal of Modeling, Simulation, and Scientific Computing, 10(03), 1950011.
Zhang, L., Zhou, L., & Horn, B. K. (2021). Building a right digital twin with model engineering. Journal of Manufacturing Systems, 59, 151–164.
Zhang, Y., Xiong, R., He, H., & Pecht, M. G. (2018). Long short-term memory recurrent neural network for remaining useful life prediction of lithium-ion batteries. IEEE Transactions on Vehicular Technology, 67(7), 5695–5705.
Zhao, Y., Liu, Y., Feng, J., Guo, J., & Zhang, L. (2022). A framework for development of digital twin industrial robot production lines based on a mechatronics approach. International Journal of Modeling, Simulation, and Scientific Computing, 2341025.
Zheng, Y., Yang, S., & Cheng, H. (2019). An application framework of digital twin and its case study. Journal of Ambient Intelligence and Humanized Computing, 10(3), 1141–1153.
Zohdi, T. (2021). A digital twin framework for machine learning optimization of aerial fire fighting and pilot safety. Computer Methods in Applied Mechanics and Engineering, 373, 113446.
Acknowledgements
We would like to thank the support of National Natural Science Foundation of China (Grant No.61873014) and the Beijing Natural Science Foundation under Grant L212033.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Wang, K., Zhang, L., Jia, Z. et al. A framework and method for equipment digital twin dynamic evolution based on IExATCN. J Intell Manuf 35, 1571–1583 (2024). https://doi.org/10.1007/s10845-023-02125-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10845-023-02125-0