Limits in virus filtration capability? Impact of virus quality and spike level on virus removal with xenotropic murine leukemia virus
- PMID: 25395156
- DOI: 10.1002/btpr.2020
Limits in virus filtration capability? Impact of virus quality and spike level on virus removal with xenotropic murine leukemia virus
Abstract
Virus filtration (VF) is a key step in an overall viral clearance process since it has been demonstrated to effectively clear a wide range of mammalian viruses with a log reduction value (LRV) > 4. The potential to achieve higher LRV from virus retentive filters has historically been examined using bacteriophage surrogates, which commonly demonstrated a potential of > 9 LRV when using high titer spikes (e.g. 10(10) PFU/mL). However, as the filter loading increases, one typically experiences significant decreases in performance and LRV. The 9 LRV value is markedly higher than the current expected range of 4-5 LRV when utilizing mammalian retroviruses on virus removal filters (Miesegaes et al., Dev Biol (Basel) 2010;133:3-101). Recent values have been reported in the literature (Stuckey et al., Biotech Progr 2014;30:79-85) of LRV in excess of 6 for PPV and XMuLV although this result appears to be atypical. LRV for VF with therapeutic proteins could be limited by several factors including process limits (flux decay, load matrix), virus spike level and the analytical methods used for virus detection (i.e. the Limits of Quantitation), as well as the virus spike quality. Research was conducted using the Xenotropic-Murine Leukemia Virus (XMuLV) for its direct relevance to the most commonly cited document, the International Conference of Harmonization (ICH) Q5A (International Conference on Harmonisation of Technical Requirements for Registration of Pharmaceuticals for Human Use, Geneva, Switzerland, 1999) for viral safety evaluations. A unique aspect of this work is the independent evaluation of the impact of retrovirus quality and virus spike level on VF performance and LRV. The VF studies used XMuLV preparations purified by either ultracentrifugation (Ultra 1) or by chromatographic processes that yielded a more highly purified virus stock (Ultra 2). Two monoclonal antibodies (Mabs) with markedly different filtration characteristics and with similar levels of aggregate (<1.5%) were evaluated with the Ultra 1 and Ultra 2 virus preparations utilizing the Planova 20 N, a small virus removal filter. Impurities in the virus preparation ultimately limited filter loading as measured by determining the volumetric loading condition where 75% flux decay is observed versus initial conditions (V75). This observation occurred with both Mabs with the difference in virus purity more pronounced when very high spike levels were used (>5 vol/vol %). Significant differences were seen for the process performance over a number of lots of the less-pure Ultra 1 virus preparations. Experiments utilizing a developmental lot of the chromatographic purified XMuLV (Ultra 2 Development lot) that had elevated levels of host cell residuals (vs. the final Ultra 2 preparations) suggest that these contaminant residuals can impact virus filter fouling, even if the virus prep is essentially monodisperse. Process studies utilizing an Ultra 2 virus with substantially less host cell residuals and highly monodispersed virus particles demonstrated superior performance and an LRV in excess of 7.7 log10 . A model was constructed demonstrating the linear dependence of filtration flux versus filter loading which can be used to predict the V75 for a range of virus spike levels conditions using this highly purified virus. Fine tuning the virus spike level with this model can ultimately maximize the LRV for the virus filter step, essentially adding the LRV equivalent of another process step (i.e. protein A or CEX chromatography).
Keywords: V75; XMuLV; dynamic light scattering; filtration model; viral filtration.
© 2014 American Institute of Chemical Engineers.
Similar articles
-
Clearance of the rodent retrovirus, XMuLV, by protein A chromatography.Biotechnol Bioeng. 2015 Apr;112(4):743-50. doi: 10.1002/bit.25484. Epub 2015 Feb 17. Biotechnol Bioeng. 2015. PMID: 25335906
-
Removal of xenotropic murine leukemia virus by nanocellulose based filter paper.Biologicals. 2015 Nov;43(6):452-6. doi: 10.1016/j.biologicals.2015.08.001. Epub 2015 Aug 30. Biologicals. 2015. PMID: 26328471
-
Virus filtration of high-concentration monoclonal antibody solutions.Biotechnol Prog. 2009 Mar-Apr;25(2):483-91. doi: 10.1002/btpr.177. Biotechnol Prog. 2009. PMID: 19353736
-
Upflow anaerobic sludge blanket reactor--a review.Indian J Environ Health. 2001 Apr;43(2):1-82. Indian J Environ Health. 2001. PMID: 12397675 Review.
-
Integration of Planova filters in manufacturing processes of biologicals improve the virus safety effectively: A review of publicly available data.Biotechnol Prog. 2024 Jan-Feb;40(1):e3398. doi: 10.1002/btpr.3398. Epub 2023 Nov 20. Biotechnol Prog. 2024. PMID: 37985214 Review.
Cited by
-
Characterizing the impact of pressure on virus filtration processes and establishing design spaces to ensure effective parvovirus removal.Biotechnol Prog. 2017 Sep;33(5):1294-1302. doi: 10.1002/btpr.2506. Epub 2017 Jun 21. Biotechnol Prog. 2017. PMID: 28556575 Free PMC article.
-
The present state of the art in expression, production and characterization of monoclonal antibodies.Mol Divers. 2016 Feb;20(1):255-70. doi: 10.1007/s11030-015-9625-z. Epub 2015 Aug 25. Mol Divers. 2016. PMID: 26299798 Review.
-
Microscopic visualization of virus removal by dedicated filters used in biopharmaceutical processing: Impact of membrane structure and localization of captured virus particles.Biotechnol Prog. 2019 Nov;35(6):e2875. doi: 10.1002/btpr.2875. Epub 2019 Jul 3. Biotechnol Prog. 2019. PMID: 31228338 Free PMC article.
MeSH terms
Substances
LinkOut - more resources
Full Text Sources
Other Literature Sources
Miscellaneous